Applications

HZS120 Concrete Batching Plant: Detailed Parameter Configuration

1. Overview of Core Parameters  

The HZS120 concrete batching plant is a highly efficient and automated production unit with a theoretical output of 120 m³/h. It is suitable for medium-to-large commercial concrete plants, construction projects, and precast component production. Below are its core technical parameters:

1.1 Basic Performance Indicators

1.2 Weighing System (Compliant with GB/T 9142 Standard)

 2. Main Components of HZS120 Plant  

2.1 Mixing System

- Mixer Model: JS2000 twin-shaft forced mixer  

- Batch Capacity: 2 m³ (approx. 4.8 tons of C30 concrete)  

- Mixing Time: 25–35 seconds (adjustable based on mix ratio)  

- Liner Service Life: 150,000–200,000 m³  

2.2 Aggregate Supply System  

-- Batching Machine: PLD3200 four-compartment (expandable to five)  

-- Belt Conveyor: 800 mm width, capacity 700–900 t/h  

-- Aggregate Storage: 4 × 25 m³ (customizable to 30 m³)  

2.3 Powder Storage and Conveying  

-- Cement Silos: Standard 4 × 100 t (optional 150/200 t)  

-- Screw Conveyors: Φ273 mm (cement), Φ219 mm (fly ash)  

-- Dust Removal: Pulse-jet system (dust concentration < 20 mg/m³)  

2.4 Control System  

-- Core Components: Industrial PLC (Siemens/Mitsubishi)  

-- Key Features:  

  -- Automatic drop compensation  

  -- Production data storage (ERP compatible)  

  -- Fault auto-alarm  

3. Actual Output Analysis  

3.1 Theoretical vs. Actual Output  

3.2 Factors Affecting Output  

- Transport scheduling: Time taken for mixer trucks to enter and exit  

- Underutilized capacity: Batches not consistently full  

- Maintenance: Daily cleaning required to prevent material buildup  

4. Selection Recommendations  

4.1 Applicable Scenarios  

- Commercial concrete plants: Recommended 4 × 100 t silos for continuous production  

- Engineering projects: 5 × 100 t silos for remote sites with limited transport access  

- Special projects (high-speed rail/nuclear power):Requires weighing accuracy of ±1%  

4.2 Comparison with HZS90/HZS180

5. Frequently Asked Questions  

5.1: What is the footprint of the HZS120 plant?

- Linear layout: ≈55 m × 20 m (includes aggregate storage, host, control room)  

- Compact design: Reducible to 45 m × 20 m (elevated batching storage, shorter conveyor)  

5.2: What is the service life of the JS2000 mixer?

- Key component lifespan:  

- Liners/blades: 150,000–200,000 m³  

   - Reducer: 5–8 years (regular oil changes)  

   - Motor: 10+ years (IP54 protection)  

3: How to increase the output of HZS120?  

- Optimization measures:  

  1. Install waiting hopper (reduces cycle time by 5–8 seconds)  

  2. Use high-capacity transport vehicles to reduce frequency  

  3. Add screening for regions with inconsistent aggregate size  

 6. Maintenance Guidelines  

6.1 Daily Checks

- Mixing blade wear (adjust if gap > 5 mm)  

- Belt conveyor alignment  

- Electric oil pump clogging  

6.2 Weekly Maintenance  

- Sensor calibration (ensure weighing accuracy)  

- Roller and belt wear inspection  

6.3 Quarterly Servicing  

- Reducer gear oil replacement  

- Electrical cabinet wiring aging check  

 Conclusion  

The HZS120 concrete batching plant is the preferred choice for medium-to-large commercial concrete plants due to its high output, precision, and low failure rate. For detailed quotations or customized solutions, please contact professional manufacturers.