The WBZ500 stabilized soil mixing plant adopts twin-horizontal-shaft continuous mixing technology and is equipped with an automated control system. It can efficiently mix cement, lime, soil, sand and other materials to produce highly uniform and stable base materials.
Key Parameters:
Production Capacity: 500 tons/hour
Mixer System: Linerless twin-shaft continuous mixing system
Storage Silos: 4 aggregate silos
Total Power: 155 kW
Control System: PLC/computer-controlled, fully automatic
The WBZ500 stabilized soil mixing plant is designed specifically for infrastructure projects such as highways and railways, offering fully automatic and efficient mixing performance. This equipment can continuously and stably produce stabilized soil materials in various mix proportions, with a rated output of up to 500 tons/hour. It is suitable for producing various stabilized soils, including cement, lime, and sand and gravel, providing a solid and reliable material foundation for various infrastructure projects.
Powerful and Uniform Mixing:
The twin-shaft, linerless mixing structure delivers powerful and uniform mixing, eliminates blind spots, and is easy to maintain and durable.
High-Precision Metering and Batching:
Precision sensing and flow control technology accurately meter aggregates, powders, and water, ensuring accurate mix proportions and consistent product quality.
Intelligent Automated Operation:
The integrated PLC or computer control system supports one-touch start and stop, fully automated production, fault diagnosis, and data traceability, ensuring easy operation and reliable operation.
Wide Raw Material Compatibility:
It can process a variety of raw materials, including cement, quicklime, hydrated lime, soil, sand, gravel, and fly ash, enabling flexible production of various materials, including cement-stabilized crushed stone and lime-soil stabilized mixtures.
Suitable for mixing stabilized soil materials for urban roads, highways, railway subgrades, and other projects, it is an ideal equipment for construction companies seeking high-quality base mixes.
With its stable output, precise mix ratio control, reliable performance, and excellent adaptability, the WBZ500 Stabilized Soil Mixing Plant has become an indispensable key production equipment for various infrastructure projects. Intelligent control not only ensures consistent product quality but also significantly improves construction economy and efficiency, helping users efficiently advance project progress and laying a solid foundation for project quality.
Q1: What is the maximum production capacity of the WBZ500 stabilized soil mixing plant?
A: The WBZ500 utilizes an ultra-large twin-shaft mixing unit with a theoretical production capacity of up to 500 tons/hour, making it the highest-capacity medium-sized stabilized soil mixing plant currently available. It is particularly suitable for large-scale projects such as highways and airport runways.
Q2: What are the equipment installation site requirements?
A: The recommended installation site must be at least 55 meters x 15 meters (approximately 825 square meters). The site must be hardened, with a load-bearing capacity of at least 15 tons/square meter, and adequate material storage and transportation channels must be reserved.
Q3: What is the power configuration of the equipment? What are its energy consumption performance?
A: The total power of the entire system is approximately 150 kW. The system utilizes an intelligent energy-saving control system that automatically adjusts power output based on actual production load, achieving energy savings of over 15% compared to similar products.
Q4: What are the features of the aggregate batching system?
A: It is equipped with 4-5 independent aggregate silos, each with a capacity of 13 m³. It uses a variable frequency controlled feeder with a feeding accuracy of ±2%, and can handle a variety of aggregates with a maximum particle size of 100 mm.
Q5: What technologies does the powder metering system use?
A: It utilizes a double-screw weighing system equipped with high-precision load cells and a dedicated control algorithm, achieving a powder metering accuracy of ±2%, ensuring accurate and reliable mixing.
Q6: What is the level of automation of the equipment?
A: It is equipped with an intelligent production management system that supports recipe storage, production scheduling, quality data traceability, and equipment status monitoring.
Q7: Is the equipment easy to maintain?
A: The equipment features a modular design, with quick access to key components. The mixing blades are made of a special wear-resistant alloy and can be quickly replaced on-site.
Q8: Does this equipment have any special foundation requirements?
A: A reinforced concrete foundation is required. The cement silo foundation must be at least 1.5 meters deep and have a load-bearing capacity of at least 20 tons per square meter. We provide detailed foundation drawings and technical guidance.
Q9: How can I obtain a custom configuration and quote?
A: Please provide your specific engineering and production requirements. Our engineers will tailor a solution and provide a detailed quote within 2 hours. We also offer on-site surveys and process design services.
Technical Parameters
Parameter Category | Detailed Parameters | Remarks
|
Rated Production Rate | 500 tons/hour | Core Parameter |
Concrete Mixer | Twin-shaft Continuous Mixer
| Mixer Shaft Speed: ~63.2 rpm
|
Total Installed Power | 150 kW | depending on configuration |
Number of Aggregate Silos | 3-4 | Depends on the type of raw material |
Powder Silo Capacity | 1 x 100 tons
| |
Maximum Aggregate Size | ≤60 mm
| customizable |
Discharge Height | 3.8 meters | |
Control | Automatic/Manual
|
Tongxin Machinery can provide you with a more suitable production plan based on your actual production needs and on-site conditions.
We have more than 20 years of experience in the production of large mining equipment.
We have an experienced production line design team to meet the processing needs of different materials.
We have two large workshops, a variety of processing equipment and machine tools.
The company strives to provide customers with preferential prices and payment methods to meet customer needs.
If you're looking for a concrete batching plant, stabilized soil batching plant, or other construction machinery and equipment, please contact us and we'll respond within 24 hours.