Tongxin Machinery cung cấp thiết bị xây dựng chất lượng cao và tiết kiệm chi phí, bao gồm trạm trộn bê tông và trạm trộn đất ổn định. Liên hệ với chúng tôi để được tư vấn giải pháp phù hợp.
Đại lộ khoa học, quận Thượng Giới, thành phố Trịnh Châu, tỉnh Hà Nam
I. Comprehensive Analysis of HZS90 Concrete Batching Plant Power Requirements and Energy Efficiency Optimization
As core equipment in the trạm trộn bê tông industry, the power system configuration of the HZS90 batching plant directly affects production efficiency and operating costs. With years of industry experience, Máy móc Tongxinprovides scientific power planning solutions that not only ensure stable equipment operation but also significantly reduce electricity consumption and improve investment return.
1. Detailed Equipment Power Configuration and Operating Characteristics
- Core Power System:
★ Mixing Host: JS1500 dual-motor design, 2×30kW power configuration
★ Automatic Batching System: PLD2400 Máy trộn, 7.5kW intelligent control
- Material Conveying System:
★ Aggregate Belt Conveyor: 30kW frequency conversion drive
★ Screw Conveyors: 3×11kW (cement, fly ash, mineral powder)
- Auxiliary System Power:
★ Dust Removal System: 6kW pulse blowback
★ Water Pump System: Water supply pump 3kW + Drainage pump 2.2kW
★ Admixture System: 1.5kW precision metering pump
★ Pneumatic System: 7.5kW screw air compressor
★ Control Lighting: 5kW intelligent system
2. Total Power Calculation and Load Analysis
Basic configuration total power recommended by Tongxin Machinery: 155kW (rated value)
Actual operating power: 108-124kW (considering 0.7-0.8 simultaneous coefficient)
Recommended design capacity: 200kW (including margin and future development)
II. Tongxin Machinery Transformer Selection Expert Guidance
1. Scientific Selection Scheme
Working Condition Type | Recommended Capacity | Các tình huống áp dụng | Thuận lợi |
Basic Production Configuration | 200kVA | Single unit operation | Economical and practical, cost-saving |
Standard Complete Configuration | 250kVA | Including living and production supporting facilities | Strong scalability, stable operation |
High-standard Environmental Protection Configuration | 315kVA | Equipped with complete environmental protection equipment | Green production, sustainable development |
2. Key Technical Requirements for Selection
- Voltage standard: 380V±10%, 50Hz (compliant with Chinese GB standard)
- Capacity margin: Reserve 20-25% development space
- Energy efficiency level: Priority to level 1 energy efficiency transformers
- Environmental adaptation: Select appropriate models according to local climate conditions
III. Concrete Batching Plant Power System Optimization and Intelligent Management
1. Energy Saving Solutions
Tongxin Machinery provides:
- Intelligent dispatching system: Achieve equipment staggered operation, reduce peak load
- Reactive power compensation device: Automatic power factor compensation to above 0.95
- Frequency conversion control technology: Frequency conversion drive for high-power equipment, saving 30-40% energy
- Energy management system: Real-time monitoring of energy consumption data, optimizing operation strategy
2. Comprehensive Safety Protection
- Multiple protection systems: Overload, short circuit, phase failure, undervoltage protection
- Lightning protection grounding system: Comprehensive lightning protection scheme, grounding resistance ≤4Ω
- Emergency power system: Fast switching backup power supply, ensuring continuous production
- Intelligent monitoring platform: Remote real-time monitoring, fault early warning function
IV. Success Case: Tongxin Machinery Vietnam Project Technical Transformation Record
1. Project Background
A Chinese-funded enterprise configured HZS90 concrete batching plant for a key infrastructure project in Vietnam, initially using 125kVA transformer.
2. Challenges
- Severe voltage fluctuations: 15% voltage drop when host starts
- Frequent tripping: Protection device activation during multi-equipment operation
- Production interruption: Average 8+ unplanned shutdowns monthly
- Equipment damage: Motor burnout due to voltage instability
3. Solution
Tongxin Machinery provided complete technical transformation:
- Transformer upgrade: Replaced with 200kVA level 1 energy efficiency transformer
- Power supply system optimization: Redesigned distribution circuit, independent loop design
- Control upgrade: Added soft starter and frequency converter
- Protection improvement: Enhanced protection system configuration
4. Transformation Results
- 35% production efficiency improvement
- 28% energy consumption reduction
- Zero unplanned shutdown record
- Significant extension of equipment life
V. Tongxin Machinery Professional Technical Service Support System
We provide full lifecycle services for concrete batching plant users:
1. Pre-consultation
- Free site survey
- Personalized solution design
- Investment benefit analysis
2. Implementation Support
- Equipment selection guidance
- Hướng dẫn lắp đặt và vận hành
- Operation training services
3. Operation Maintenance
- Remote monitoring support
- Regular maintenance guidance
- Rapid fault response
4. Energy-saving Transformation
- Energy audit services
- Energy-saving solution design
- Transformation project implementation
As a professional trạm trộn bê tông nhà sản xuất, Máy móc Tongxin provides comprehensive power cấu hình guidance to global users, helping achieve safe, efficient, and energy-saving production goals. Welcome to contact us through our website for more professional information and customized solutions.
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