توفر شركة تونغشين للآلات معدات بناء عالية الجودة واقتصادية، بما في ذلك محطات خلط الخرسانة ومحطات خلط التربة المستقرة. تواصل معنا للحصول على حلول مخصصة.
معلومات الاتصال
شارع العلوم، منطقة شانغجي، مدينة تشنغتشو، مقاطعة خنان
توفر شركة تونغشين للآلات معدات بناء عالية الجودة واقتصادية، بما في ذلك محطات خلط الخرسانة ومحطات خلط التربة المستقرة. تواصل معنا للحصول على حلول مخصصة.
شارع العلوم، منطقة شانغجي، مدينة تشنغتشو، مقاطعة خنان
As a professional stabilized soil mixing plant manufacturer, ماكينات تونغشين'سWBZ500 stabilized soil mixing plant utilizes an advanced modular design concept and integrates multiple technological innovations to ensure efficient production while offering exceptional reliability and environmental performance.
1. Aggregate Supply System
- Batching System: 4-5 independent silos, each with a capacity of ≥ 12 m³, equipped with a heavy-duty vibrating device to prevent material arching.
- Conveying System: Heavy-duty belt conveyor with a 1000 mm wide belt width, a conveying capacity of 600 t/h, and a self-cleaning device.
- Measuring Device: High-precision electronic belt scale with an accuracy of ±1.2% and multiple calibration technology.
2. Mixing System
- Mixing Unit: Ultra-large-capacity twin-shaft forced continuous mixer with a unique twin-ribbon mixing mechanism.
- Mixing Capacity: 500 t/h, ensuring optimal material uniformity in a short time.
- Wear-Resistant Design: Blades constructed of wear-resistant alloy steel with a service life exceeding 1000 hours.
3. Powder Supply System
- Storage System: Large 100 t powder silo equipped with a high-efficiency fluidizing device and arch breaking system.
- Conveying Equipment: Large-diameter 273 mm screw conveyor with a conveying capacity of 80 t/h. Metering Accuracy: Utilizes a loss-in-weight metering system with an accuracy of ±0.5%.
4. Liquid Supply System
- Water Supply System: Large 12m³ stainless steel water tank
5. Intelligent Control System
- Control Core: Fully automatic control system, ensuring uninterrupted production
- Human-Machine Interface: 19-inch display, supporting remote monitoring and fault diagnosis
- Data Management: Equipped with a cloud storage system for production data, supporting historical data traceability and analysis
6. Environmental Protection System
- Dust Removal: Multi-stage dust removal system with a dust removal efficiency of ≥99.9%
- Wastewater Recovery: Optional complete wastewater recycling system, achieving zero emissions
II. Detailed Explanation of WBZ500 Power Requirements
As an ultra-large محطة خلط التربة المستقرة, the WBZ500's power requirements are directly related to its production efficiency and operational stability. The power consumption of the entire plant primarily comes from the motor drive devices in each system.
Main Power Consumption Points:
- Mixing Main Unit Motor: 75kW (Dual Motor Drive, Variable Frequency Control)
- Inclined Belt Conveyor Motor: 22kW (Heavy-Duty Design, with Soft Starter)
- Flat Belt Conveyor Motor: 18.5kW (Variable Frequency Control)
- Powder Screw Conveyor Motor: 2 x 7.5kW (Large Diameter Design)
- Air Compressor System: 4kW
- Dust Removal System: 2.2kW (Multi-Blower Parallel Design)
- Water Pump and Auxiliary Equipment: 5.5kW
The total installed power of the WBZ500 stabilized soil mixing plant is typically between 142kW, depending on the إعداداتand the manufacturer's design. It is recommended to reserve a 10%-15% power margin when selecting equipment to accommodate different operating conditions.
III. Transformer Capacity Selection Guide
Selecting the appropriate transformer capacity is critical to ensuring stable operation of the WBZ500. Undersized transformer capacity will result in equipment malfunction, while oversized capacity will waste resources and increase operating costs.
صيغة حساب الاختيار:
Transformer Capacity (kVA) ≥ (Total Installed Power × Requirement Factor Kx) / Power Factor cosφ
Parameter Values:
- Requirement Factor Kx: 0.65-0.75 (preferably 0.7)
- Power Factor cosφ: 0.80-0.85 (preferably 0.83)
Total Power: 1470.7 / 0.83 = 124 kVA A 150kVA transformer is recommended.
Selection Recommendations:
1. Allow Sufficient Capacity: It is recommended to add a 25%-30% capacity margin to the calculated capacity.
2. Consider Environmental Factors: Special environments such as high temperatures and high altitudes can affect transformer output.
3. Energy Efficiency Level: Class 1 transformers are preferred.
4. Backup Plan: A dual-transformer power supply solution is recommended for critical projects.
IV. WBZ500 Performance Overview
project | Parameter indicators | Technical Features |
Theoretical productivity | 500t/h | Continuous stirring, stable output |
Stirring power | 75كيلوواط | Powerful |
Types of sand and gravel | 4-5 | Processing of multiple sand and gravel materials at the same time |
عرض الحزام | 1000mm | Large flow conveying |
إجمالي الطاقة | 147KW | Varies by configuration |
Weight accuracy | Aggregate ±2%, powder ±1%, water ±1% | Static metering |
Total weight of equipment | ≈22T | Stable structure and smooth operation |
مساحة الأرضية | 50m×15م | Reasonable layout to save space |
V. FAQ
Q: What projects are suitable for the WBZ500 Stabilized Soil Mixing Plant?
A: This equipment is particularly suitable for the stabilized soil production needs of large-scale infrastructure projects such as highways, railway foundations, and airport runways.
س: كم من الوقت يستغرق تركيب المعدات؟
A: If the basic conditions are met, a professional team typically completes installation and commissioning within 15-20 days.
Q: What after-sales service does Tongxin Machinery provide?
A: We offer comprehensive support, including installation guidance, operator training, regular maintenance, and rapid spare parts delivery.
Q: How do I choose the right configuration?
A: Our engineers will provide professional configuration recommendations based on your specific project requirements and site conditions.
VI. Investment and Operation Recommendations
1. Equipment Selection Recommendations
- Select the appropriate إعدادات level based on the project scale and schedule.
- Consider local environmental protection requirements and select appropriate dust removal and noise reduction features.
- Reserve sufficient capacity to accommodate unexpected production demands.
2.electricity Supply Plan
- Communicate with the local power supply department in advance to ensure grid capacity meets requirements.
- Consider installing reactive power compensation devices to improve power factor and reduce power loss.
- For critical projects, it is recommended to install backup generators to ensure normal operation of critical equipment during power outages.
3. Operation and Maintenance Recommendations
- Establish a comprehensive equipment maintenance system.
- Stockpile critical spare parts to minimize downtime.
- Regularly inspect and maintain the electrical system.
VII. Conclusion
The WBZ500 stabilized soil mixing plant, with its superior production capacity, advanced technical features, and reliable performance, is an ideal choice for ultra-large projects. As a professional stabilized soil mixing plant manufacturer, Tongxin Machinery recommends conducting a thorough technical review before selecting معدات and selecting a reputable manufacturer to ensure comprehensive technical support and service guarantees.
