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Cikakkun Binciken Ciwon Siminti a Tsirrai Tsakanin Kankare: Cikakken Jagora daga Ganewa don Gyara
Nuwamba 15,2025


 Gabatarwa: Fahimtar Muhimmancin gazawar "Babu Gudun Siminti".

 

A cikin masana'antar samar da kankare, "babu kwararar siminti" an san gazawar ko'ina a matsayin daya daga cikin manyan matsalolin katsewar samar da kayayyaki. Wannan gazawar ba kawai take kaiwa bacikakken samarwarufe layin amma kuma yana iya haifar da hasarar tattalin arziƙi mai yawa da haɗarin aminci. A matsayin kwararremasana'antaa cikin kankare hadawa kayan aiki filin, Tongxin Machinery zai samar da cikakken fasaha bayani daga kuskure ganewar asali zuwa cikakken ƙuduri, dangane da 20 shekaru na masana'antu gwaninta.

 

 Babi na 1: Zurfafa Nazari na Ƙirƙirar Matsalolin Silo na Siminti da Toshewa

 

 1.1 Hanyoyi na Jiki na Ƙirƙirar gazawar

 

Siminti yana fuskantar rikitattun canje-canje na jiki yayin aikin sufuri. Lokacin da siminti ya faɗi daga tsayin mita 20 zuwa cikin silo, yana haifar da amsawar sarkar:

 

Tasirin Aerodynamic:

- Iska tsakanin barbashi yana da sauri matsa yayin faɗuwar tsari

- Samar da babban matsin lamba "air wedges" wanda ke hana kwararar kayan aiki

- Matsakaicin iska a ƙasan silo ba zai iya tserewa cikin lokaci ba, yana haifar da matsin lamba

 

Canje-canjen Halayen Abu:

- A tsaye gogayya tsakanin lafiya barbashi yana ƙaruwa da yawa

- Material kusurwar hutawa ya wuce ƙima mai mahimmanci

- Samar da barga "bakin gada" Tsarin

 

 1.2 Tsari na Ƙwarewar Ƙwararru

 

Mataki na Farko: Cikakken Dubawa na Tsarin Karyewar Arch

 

Hanyar Binciken Jiki:

- Kunna yanayin kulawa da hannu na bawul ɗin solenoid

- Saurari a nesa na mita 1 daga kayan aiki

- Aiki na yau da kullun yakamata ya samar da bayyanannun, sautunan "popping" na yau da kullun

 

Hanyar Binciken Tactile:

- Tuntuɓi bangon waje na bututun sha da hannu

- Yi la'akari da mita da ƙarfin bugun iska

- Ya kamata a ji rawar jiki mai mahimmanci a cikin yanayin al'ada

 

Hanyar Gano Kayan aiki:

- Duba fitar da ma'aunin matsa lamba na iska compressor

- Matsayin matsa lamba: 0.5-0.8MPa

- Matsakaicin matsi kada ya wuce ± 0.05MPa

 

Mataki na Biyu: Maganganun Magani masu daraja

 

Jiyya na Farko:

- Yi amfani da ƙwararrun hammatar roba ta anti-a tsaye

- Ɗauki kusurwa 45-digiri ba daidai ba a kan sashin mazugi na silo

- Sarrafa ƙarfin famfo guda ɗaya tsakanin 50-100N

 

Babban Jiyya:

- Sauya bawul ɗin solenoid kuma duba da'irori

- Daidaita karfin iska na mai raba ruwan mai

- Bincika yatsan iska a cikin layukan pneumatic

 

 Babi na 2: Cikakken Gudanarwa na Caking Silo na Siminti da gazawar Hatimin

 

 2.1 Binciken Hanyoyi da yawa na Kutsawar Danshi

 

Manyan Hanyoyi Kutsawa:

- Tsufa da fashewar silo saman murfin silo

- Rashin hatimi na iyakoki na ruwa mai shigowa

- Rashin rufewa mara kyau a musaya masu tara ƙura

 

Hanyoyi Kutsawa Gefe:

- Lalacewar gani na gani a silo bango welds

- Tsare-tsare na gida na suturar lalata

- Dindindin matsawa nakasawa na samun damar hatimin ƙofar

 

Ƙirƙirar Condensate:

- Kwangila saboda bambancin yanayin zafi

- Rashin aikin bawul ɗin numfashi

 

 2.2 Tsare-tsare Rigakafi da Magani Magani

 

Tsarin Kulawa na rigakafi

 

Tsarin Binciken Kullum:

- Duban gani na yanayin silo saman hatimi

- Dust tara matsa lamba saka idanu daban-daban

- Silo bango rarraba zafin jiki gane

 

Shirin Kulawa na Kullum:

- Cikakken dubawa na kwata-kwata na tsarin rufewa

- Semi-shekara-shekara anti-lalata Layer gyara

- Kiwon lafiya gabaɗaya na shekara-shekara

 

 Babi na 3: Daidaitaccen Gano Ganewar Rashin Tsarin Isar da Screw

 

 3.1 Aikace-aikacen Binciken Bishiyar Kuskure

 

Yin amfani da binciken bishiyar kuskure, muna bazuwadunƙuletsarin na'ura ya gaza zuwa manyan rassa uku:

 

Kasawar Tsarin Wuta:

- Motoci tsufa tsufa

- Rashin lokaci na wutar lantarki

- Rashin gazawar sadarwar kewayawa

 

Rashin Tsarin Watsawa:

- Rage lalacewa

- Maɓallin haɗin madaidaicin sassauci

 

Kasawar Jikin Injini:

- Haɗin kai ya wuce ƙa'idodi

- Rashin lalacewa

- Toshewar kayan cikin gida

 

 3.2 Fasahar Binciken Digiri

 

Ganewar mataki na ɗaya: Ƙididdigar Saurin Kan-site

 

Hanyar Ganewar Jiki:

- hangen nesa: Kula da halayen farawa na mota

- Ji: Gano nau'ikan sauti mara kyau

- Taɓa: Gano yanayin girgiza kayan aiki

- Kamshi: Gano insulation kona wari

 

Binciken Mataki na Biyu: Gano Taimakon Kayan aiki

 

Gano Sigar Lantarki:

- Gwajin ma'auni na yanzu mai mataki uku

- Gwajin juriya na mota

- Fara bincike halin yanzu

 

Gano Sigar Injini:

- Gano saurin girgiza

- Ma'aunin daidaitaccen ma'auni

- Rage yawan zafin jiki na kaya

 

 

 Babi na 4: Jadawalin Kulawa na rigakafi

Zagayowar Kulawa

 Abubuwan dubawa

Matsayin Fasaha

Hanyoyin Ganewa

Kullum

Arch-breaking tsarin aiki

Arch-breaking tsarin aiki

Aiki na yau da kullun | Gwajin aiki

mako-mako

Matsayin aiki mai ɗaukar nauyi

Jijjiga <4.5mm/s

Ganewar girgiza

kowane wata

Silo sealing tsarin

Babu wuraren zubewa

 Gano hatimi

Kwata kwata

 Tsarin sarrafa wutar lantarki

Insulation>1MΩ

Gwajin Megohmmeter

kowace shekara

M tsarin kulawa

 Ya dace da matsayin masana'anta

Binciken kwararru

 

 Ƙarshe: Ƙirƙirar Tsarin Kula da Lafiyar Kayan Kayan Kayan Kayan Kayan Kwafi

 

Ta hanyar aiwatar da tsari na tsari da aka bayar a cikin wannan jagorar, masu sarrafa batching shuka na iya:

 

1. Da sauri da kuma daidai gano tushen abubuwan da ke haifar da gazawar "babu kwararar siminti".

2. Ɗauki matakan magani na kimiyya da inganci

3. Kafa cikakken tsarin kulawa na rigakafi

4. Samun cikakken kula da lafiyar kayan aiki na rayuwa

 

Injin Tongxin yana ba da shawarar cewa abokan ciniki ba kawai su mai da hankali kan jiyya mara kyau ba amma kuma su kafa cikakken tsarin kula da lafiyar kayan aiki. Ta hanyar horarwa na yau da kullum, kiyayewa na rigakafi, da kuma aikace-aikace na tsarin kulawa na hankali, za a iya haɓaka amincin kayan aiki don tabbatar da ci gaba da samarwa da kwanciyar hankali na samfurin.

 

Za a ci gaba da sabunta wannan jagorar fasaha. Da fatan za a kasance da muInjin Tongxin's official website na sabuwar siga. Don tallafin fasaha na ƙwararru, da fatan za a iya tuntuɓar ƙungiyar injiniyoyinmu a kowane lokaci.