Gabatarwa: Fahimtar Muhimmancin gazawar "Babu Gudun Siminti".
A cikin masana'antar samar da kankare, "babu kwararar siminti" an san gazawar ko'ina a matsayin daya daga cikin manyan matsalolin katsewar samar da kayayyaki. Wannan gazawar ba kawai take kaiwa bacikakken samarwarufe layin amma kuma yana iya haifar da hasarar tattalin arziƙi mai yawa da haɗarin aminci. A matsayin kwararremasana'antaa cikin kankare hadawa kayan aiki filin, Tongxin Machinery zai samar da cikakken fasaha bayani daga kuskure ganewar asali zuwa cikakken ƙuduri, dangane da 20 shekaru na masana'antu gwaninta.
Babi na 1: Zurfafa Nazari na Ƙirƙirar Matsalolin Silo na Siminti da Toshewa
1.1 Hanyoyi na Jiki na Ƙirƙirar gazawar
Siminti yana fuskantar rikitattun canje-canje na jiki yayin aikin sufuri. Lokacin da siminti ya faɗi daga tsayin mita 20 zuwa cikin silo, yana haifar da amsawar sarkar:
Tasirin Aerodynamic:
- Iska tsakanin barbashi yana da sauri matsa yayin faɗuwar tsari
- Samar da babban matsin lamba "air wedges" wanda ke hana kwararar kayan aiki
- Matsakaicin iska a ƙasan silo ba zai iya tserewa cikin lokaci ba, yana haifar da matsin lamba
Canje-canjen Halayen Abu:
- A tsaye gogayya tsakanin lafiya barbashi yana ƙaruwa da yawa
- Material kusurwar hutawa ya wuce ƙima mai mahimmanci
- Samar da barga "bakin gada" Tsarin
1.2 Tsari na Ƙwarewar Ƙwararru
Mataki na Farko: Cikakken Dubawa na Tsarin Karyewar Arch
Hanyar Binciken Jiki:
- Kunna yanayin kulawa da hannu na bawul ɗin solenoid
- Saurari a nesa na mita 1 daga kayan aiki
- Aiki na yau da kullun yakamata ya samar da bayyanannun, sautunan "popping" na yau da kullun
Hanyar Binciken Tactile:
- Tuntuɓi bangon waje na bututun sha da hannu
- Yi la'akari da mita da ƙarfin bugun iska
- Ya kamata a ji rawar jiki mai mahimmanci a cikin yanayin al'ada
Hanyar Gano Kayan aiki:
- Duba fitar da ma'aunin matsa lamba na iska compressor
- Matsayin matsa lamba: 0.5-0.8MPa
- Matsakaicin matsi kada ya wuce ± 0.05MPa
Mataki na Biyu: Maganganun Magani masu daraja
Jiyya na Farko:
- Yi amfani da ƙwararrun hammatar roba ta anti-a tsaye
- Ɗauki kusurwa 45-digiri ba daidai ba a kan sashin mazugi na silo
- Sarrafa ƙarfin famfo guda ɗaya tsakanin 50-100N
Babban Jiyya:
- Sauya bawul ɗin solenoid kuma duba da'irori
- Daidaita karfin iska na mai raba ruwan mai
- Bincika yatsan iska a cikin layukan pneumatic
Babi na 2: Cikakken Gudanarwa na Caking Silo na Siminti da gazawar Hatimin
2.1 Binciken Hanyoyi da yawa na Kutsawar Danshi
Manyan Hanyoyi Kutsawa:
- Tsufa da fashewar silo saman murfin silo
- Rashin hatimi na iyakoki na ruwa mai shigowa
- Rashin rufewa mara kyau a musaya masu tara ƙura
Hanyoyi Kutsawa Gefe:
- Lalacewar gani na gani a silo bango welds
- Tsare-tsare na gida na suturar lalata
- Dindindin matsawa nakasawa na samun damar hatimin ƙofar
Ƙirƙirar Condensate:
- Kwangila saboda bambancin yanayin zafi
- Rashin aikin bawul ɗin numfashi
2.2 Tsare-tsare Rigakafi da Magani Magani
Tsarin Kulawa na rigakafi
Tsarin Binciken Kullum:
- Duban gani na yanayin silo saman hatimi
- Dust tara matsa lamba saka idanu daban-daban
- Silo bango rarraba zafin jiki gane
Shirin Kulawa na Kullum:
- Cikakken dubawa na kwata-kwata na tsarin rufewa
- Semi-shekara-shekara anti-lalata Layer gyara
- Kiwon lafiya gabaɗaya na shekara-shekara
Babi na 3: Daidaitaccen Gano Ganewar Rashin Tsarin Isar da Screw
3.1 Aikace-aikacen Binciken Bishiyar Kuskure
Yin amfani da binciken bishiyar kuskure, muna bazuwadunƙuletsarin na'ura ya gaza zuwa manyan rassa uku:
Kasawar Tsarin Wuta:
- Motoci tsufa tsufa
- Rashin lokaci na wutar lantarki
- Rashin gazawar sadarwar kewayawa
Rashin Tsarin Watsawa:
- Rage lalacewa
- Maɓallin haɗin madaidaicin sassauci
Kasawar Jikin Injini:
- Haɗin kai ya wuce ƙa'idodi
- Rashin lalacewa
- Toshewar kayan cikin gida
3.2 Fasahar Binciken Digiri
Ganewar mataki na ɗaya: Ƙididdigar Saurin Kan-site
Hanyar Ganewar Jiki:
- hangen nesa: Kula da halayen farawa na mota
- Ji: Gano nau'ikan sauti mara kyau
- Taɓa: Gano yanayin girgiza kayan aiki
- Kamshi: Gano insulation kona wari
Binciken Mataki na Biyu: Gano Taimakon Kayan aiki
Gano Sigar Lantarki:
- Gwajin ma'auni na yanzu mai mataki uku
- Gwajin juriya na mota
- Fara bincike halin yanzu
Gano Sigar Injini:
- Gano saurin girgiza
- Ma'aunin daidaitaccen ma'auni
- Rage yawan zafin jiki na kaya
Babi na 4: Jadawalin Kulawa na rigakafi
Zagayowar Kulawa | Abubuwan dubawa | Matsayin Fasaha | Hanyoyin Ganewa |
Kullum | Arch-breaking tsarin aiki | Arch-breaking tsarin aiki | Aiki na yau da kullun | Gwajin aiki |
mako-mako | Matsayin aiki mai ɗaukar nauyi | Jijjiga <4.5mm/s | Ganewar girgiza |
kowane wata | Silo sealing tsarin | Babu wuraren zubewa | Gano hatimi |
Kwata kwata | Tsarin sarrafa wutar lantarki | Insulation>1MΩ | Gwajin Megohmmeter |
kowace shekara | M tsarin kulawa | Ya dace da matsayin masana'anta | Binciken kwararru |
Ƙarshe: Ƙirƙirar Tsarin Kula da Lafiyar Kayan Kayan Kayan Kayan Kayan Kwafi
Ta hanyar aiwatar da tsari na tsari da aka bayar a cikin wannan jagorar, masu sarrafa batching shuka na iya:
1. Da sauri da kuma daidai gano tushen abubuwan da ke haifar da gazawar "babu kwararar siminti".
2. Ɗauki matakan magani na kimiyya da inganci
3. Kafa cikakken tsarin kulawa na rigakafi
4. Samun cikakken kula da lafiyar kayan aiki na rayuwa
Injin Tongxin yana ba da shawarar cewa abokan ciniki ba kawai su mai da hankali kan jiyya mara kyau ba amma kuma su kafa cikakken tsarin kula da lafiyar kayan aiki. Ta hanyar horarwa na yau da kullum, kiyayewa na rigakafi, da kuma aikace-aikace na tsarin kulawa na hankali, za a iya haɓaka amincin kayan aiki don tabbatar da ci gaba da samarwa da kwanciyar hankali na samfurin.
Za a ci gaba da sabunta wannan jagorar fasaha. Da fatan za a kasance da muInjin Tongxin's official website na sabuwar siga. Don tallafin fasaha na ƙwararru, da fatan za a iya tuntuɓar ƙungiyar injiniyoyinmu a kowane lokaci.