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WBZ800 مستحکم مٹی مکسنگ پلانٹ: پاور کنفیگریشن اور ٹرانسفارمر کے انتخاب کی تفصیلی وضاحت

بڑے پیمانے پر بنیادی ڈھانچے کی تعمیر میں،WBZ800 stabilized soil mixing plant, with its production capacity of up to 800 tons/hour, has become a key piece of equipment for large-scale projects. Reasonable power configuration and intelligent transformer selection are crucial for ensuring stable سامان operation, improving production efficiency, and controlling operating costs. This article systematically analyzes the WBZ800's power requirements and key transformer selection criteria.

I. WBZ800 Power Requirements Analysis

As a large-scale stabilized soil mixing plant, the WBZ800 features a scientifically designed power distribution system that balances production efficiency with energy conservation and emission reduction. Its main operating systems and power components are as follows:

- Core Mixing System: Utilizing a dual-motor coordinated drive solution with a total power of 110 kW, this system ensures powerful mixing power while effectively optimizing energy consumption.

- مواد پہنچانے کا نظام:This system includes aggregate and powder conveying units, with a total power of approximately 80 kW, ensuring an efficient and stable material supply. - Dust Removal System: Equipped with a multi-stage pulse dust removal system, each dust collector has a power of 2.2 kW. The number of dust collectors activated can be flexibly adjusted based on actual dust conditions, protecting the environment while minimizing excessive energy consumption.

- Auxiliary System: Includes necessary auxiliary equipment such as air compressors and water pumps, with a total power of approximately 13 kW. These devices are energy-efficient and highly efficient, minimizing standby and operating losses.

The total installed power of the equipment is typically 205 kW, and the actual operating power can be dynamically adjusted based on production load to optimize energy efficiency.

In addition, users can choose to install the following optional equipment to expand functionality and improve overall efficiency based on project requirements:

- Cement Silo System: Each additional cement silo requires a screw conveyor, increasing power by approximately 11 kW.

- Vibrating Sand and Gravel Separator: A single unit has a power of 16.5 kW and is used to separate and recover sand and gravel from concrete residue.

- Extruder: A 22 kW extruder can be used for brick making or molding. - Gantry Car Washer: 15kW power, designed for automated cleaning of concrete mixer trucks and other construction vehicles.

 II ٹرانسفارمر کی صلاحیت سلیکشن گائیڈ

The transformer capacity must ensure stable equipment operation. The recommended calculation formula is as follows:

Transformer Capacity (kVA) ≥ (Total Installed Power × Demand Factor Kx × Synchronization Factor Ks) / (Power Factor cosφ × Load Factor η)

Common Parameter Values:

- Demand Factor Kx: 0.65-0.75 (0.7 recommended)

- Synchronization Factor Ks: 0.8-0.9 (0.85 recommended)

- پاور فیکٹر cosφ:0.8-0.85 (0.83 recommended)

- Load Factor η: 0.7-0.8 (0.75 recommended)

Selection Reference:

It is recommended to select a transformer with Class 1 energy efficiency or above, such as an SCB18 dry-type transformer, and comprehensively consider the full lifecycle cost.

III. Energy Saving and Operation Optimization Recommendations

- Use an intelligent variable frequency control system to automatically adjust output power based on load.

- Implement power factor compensation to increase the power factor to above 0.95.

- Equip an energy management system to monitor and optimize energy consumption in real time.

- Rationally schedule production to reduce downtime.

- Perform regular equipment maintenance to maintain optimal operating conditions.

 IV. Other Considerations for Transformer Selection

- Reserve 25-30% of capacity to accommodate unexpected loads and ambient temperature fluctuations.

- Reserve 20% of capacity for expansion to meet future power needs.

- Ensure the installation environment is well-ventilated, dust-proof, moisture-proof, and easy to maintain.

- Configure comprehen sive relay protection, temperature monitoring, and lightning protection devices.

 V. Operational Assurance

- Install a power quality analyzer to monitor indicators such as voltage, harmonics, and power factor. - Deploy emergency generators to ensure uninterrupted power supply and safe shutdown of critical equipment during power outages. Establish a preventive maintenance system, including transformer oil testing, insulation testing, and cooling system maintenance.

 VI. Professional Service Support

- Provide power supply ترتیب, transformer selection, and power system design consulting.

- Numerous large-scale project cases, such as high-speed rail and airport expansion.

- Full-cycle service, covering pre-planning, mid-term installation guidance, and post-operation support.

 VII. Implementation Recommendations

- Communicate with local power supply authorities in advance about power requirements and compliance requirements.

- Select a professional installation and construction team and strictly adhere to safety regulations.

- Establish a comprehensive operation and maintenance system, train professional personnel, and maintain a stockpile of critical spare parts.

 VIII. Summary

The power configuration and transformer selection for the WBZ800 soil stabilized mixing plant require comprehensive consideration of equipment characteristics, operating environment, and operational requirements. We recommend seeking professional technical support to ensure safe, reliable, and cost-effective operation of the power system.

 For detailed power configuration and transformer selection advice, please contact our professional technical team. ٹونگکسین مشینری will provide customized solutions to help your project run smoothly.