US/انگریزی SPA/ہسپانوی زندگی/ویتنامی ID/انڈونیشین یو آر ڈی/اردو ٹی ایچ /تھائی کے لیے /سواحلی یہ/ہاؤسا سے /فرانسیسی آر یو /روسی ہم خریدتے ہیں /عربی
WBZ400 مٹی کے استحکام کے پلانٹ کا تجزیہ: کنفیگریشن، پاور سپلائی، اور ٹرانسفارمر گائیڈ
25 ستمبر 2025

In large-scale infrastructure construction, مستحکم مٹی مکسنگ پلانٹس are critical equipment for ensuring project quality and progress. With a robust production capacity of up to 400 tons/hour, the WBZ400 مستحکم مٹی مکسنگ پلانٹ is an ideal choice for large-scale projects such as highways and industrial plants. This article will provide an in-depth analysis of the WBZ400's ترتیب features, power requirements, and transformer selection considerations, providing a professional reference for your equipment investment.

WBZ400 Stabilized soil mixing station-1.jpg

I. Analysis of the Core Configuration of the WBZ400 Stabilized Soil Mixing Plant

The WBZ400 stabilized soil mixing plant utilizes an advanced modular design, with various systems working in tandem to ensure efficient and stable production capacity.

1. مجموعی سپلائی سسٹم

- Batching System: 4-5 independent silos, each with a capacity of ≥ 15 cubic meters

- Conveying System: Heavy-duty belt conveyor, 800 mm wide, with a conveying capacity of up to 450 tons/hour

- Measuring Device: High-precision electronic scale, measuring accuracy ±1.5%

2. اختلاط کا نظام

- Mixing Unit: Large-capacity twin-shaft forced continuous mixer

- Mixing Capacity: 400 tons/hour

3. پاؤڈر کی فراہمی کا نظام

- Storage System: Large 100-ton cement silo

- Conveying Equipment: Large-diameter 273 mm screw conveyor, with a conveying capacity of 80 tons/hour

- Measuring Accuracy: ±0.5%

4. مائع کی فراہمی کا نظام

- Water Supply System: Large 8-cubic-meter water tank, high-flow water pump (30 cubic meters/hour)

- Additive System: Optional multi-channel additive supply system

- Measuring Accuracy: ±0.5%

5. Control System

- Control Core: Industrial-grade PLC + Industrial Computer Dual System Control

- Human-Machine Interface: 19-inch color display, real-time display of production data

- Intelligent Functions: Recipe storage, fault diagnosis, remote monitoring, production reports

6. ماحولیاتی تحفظ کا نظام

- Dust Collection: High-efficiency pulse bag dust collector, dust removal efficiency ≥ 99.8%

II. Detailed Explanation of WBZ400 Power Requirements

The total power requirement of the WBZ400 is a key factor in equipment selection and supporting power supply design. The primary source of power consumption for the entire workstation is the motor drive devices in each system.

Key Power Consumption:

- Mixing Main Unit Motor: 55kW (Dual Motor Drive)

- Inclined Belt Conveyor Motor: 22kW

- Flat Belt Conveyor Motor: 18.5kW

- Powder Screw Conveyor Motor: 2 x 7.5kW

- Air Compressor: 4kW

- Dust Removal Fan: 1.5kW

- Water Pump and Auxiliary Equipment: 3kW

The total installed power of the WBZ400 stabilized soil mixing plant is typically 119kW, depending on the selected configuration and the سامان کارخانہ دار's design.

WBZ400 Stabilized soil mixing station.jpg

III ٹرانسفارمر کی صلاحیت سلیکشن گائیڈ

Selecting the appropriate transformer capacity is crucial to ensuring stable operation of the WBZ400. Under-sizing the transformer can lead to equipment failure or malfunction, while over-sizing wastes resources and increases operating costs.

The selection calculation formula is as follows:

Transformer capacity (kVA) ≥ (Total installed power × Demand factor Kx) / Power factor cosφ

Parameter value explanation:

- Total installed power: 119 kW

- Demand factor Kx: 0.65 - 0.75 (recommended value 0.7)

- Power factor cosφ: 0.80 - 0.85 (recommended value 0.83)

Based on the above formula and parameters, the calculation result is:

Transformer capacity ≥ (119 × 0.7) / 0.83 ≈ 100.36 kVA

Based on transformer rated capacity standards, a 150 kVA transformer is recommended.

انتخاب کی سفارشات:

1. Reserve margin: It is recommended to add a 20%-30% capacity margin to the calculation.

2. Consider starting current: Large motors have high starting currents, requiring sufficient transformer capacity.

3. Environmental Factors: High temperatures can affect the transformer's output power, so the capacity needs to be increased appropriately.

4. Future Development: Consider the potential addition of electrical equipment.


IV. WBZ400 Performance Overview

پروجیکٹ

پیرامیٹر اشارے

تکنیکی خصوصیات

 Theoretical productivity

400t/h

مسلسل ہلچل، مستحکم پیداوار

ہلچل کی طاقت

55kW

Powerful force

ریت اور بجری کی اقسام

4-5

Can process a variety of sand and gravel materials at the same time

Single warehouse capacity

≥10

Ensure continuous production

Belt conveyor width

800 ملی میٹر

بڑا بہاؤ پہنچانا

سیمنٹ سائلو

100T

Mass storage

سکرو کنویئر

273

Large diameter design, high conveying efficiency

کل طاقت

119KW

ترتیب کے لحاظ سے مختلف ہوتی ہے۔

سامان کا کل وزن

20

مستحکم ڈھانچہ اور ہموار آپریشن

فرش کی جگہ

About 45 meters x 15 meters

One row layout, saving space

V. Procurement and Usage Recommendations

1. پراجیکٹ کی ضروریات کی بنیاد پر کنفیگریشن کا انتخاب کریں۔

- Select the appropriate configuration based on project scale

- Select the appropriate equipment based on material properties

- Select the dust removal level based on environmental requirements

2. Power Supply Considerations

- Plan the power supply plan in advance

- Ensure grid capacity meets requirements

- Consider a backup power supply solution

3. Installation and Maintenance

- Have a professional team perform installation and commissioning

- Establish a comprehensive maintenance system

- Regularly check the electrical system status

4. Operator Training

- Conduct comprehensive operator training

- Understand the equipment's performance characteristics

- Learn troubleshooting methods


VI. Summary

The WBZ400 stabilized soil mixing plant offers high production capacity, precise metering systems, and reliable performance, making it an ideal choice for large-scale projects. Correct configuration selection, appropriate power matching, and the right transformer are key to ensuring optimal equipment performance. We recommend fully understanding the equipment's characteristics before purchasing and selecting the most appropriate configuration based on your project's actual needs.


برائے مہربانی رابطہ کریں۔ٹونگکسین مشینری professional technical team for detailed WBZ400 configuration options and power supply support recommendations!